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“"Segmental gears first clearly appear in al-Jazari (1136-1206), in the West they emerge in Giovanni de Dondi's astronomical clock finished in 1364, and only with the great Sienese engineer Francesco di Giorgio (1501) did they enter the general vocabulary of European machine design”                                                                                                                                                                                                                                                                   – Historian Lynn White

Tooling Evaluation - Case Study 1

During trial, we can know either the tooling working as intended or not. Good design and nice 3D modeling not necessarily free any issued during the fabrication. Precise and good tooling machining and assembly still cannot confirm the tooling will work correctly during the trial. Therefore, progressive improvement thru out the process is crucial. In this article, we will discuss one of the problem that may occur during the trial, i.e. the product not well cut even though puncher-die mark can be seen. There may cause of the raised issue. Below are figures illustrated the said issue.

case study 1a

There are many solution, however before that, causes of the defect need to be understood first.

tooling case study 1 

 In the next article, the solution will be described together with the proven changes made on the tooling.

Metal Forming Laboratory, School of Mechanical Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Pulau Pinang

Tel:04-5996332 | Email: mebaha@usm.my